“What I Learned on 100+ Die Casting Floors, Now in One Membership”

When I first started on the shop floor, I remember watching a machine run perfectly, but still, the castings coming out had porosity, flash, or shrinkage defects. I asked a senior engineer, “Why is this happening? The machine settings look fine.” He just shook his head and said, “You’ll understand when you see it yourself.”

I kept observing, taking notes, asking questions, and testing small changes. I realized that knowing the theory wasn’t enough—what mattered was seeing how parameters, die design, metal flow, and even small details like biscuit thickness affected the final product. Every day on the floor taught me something new.

After visiting more than 100 die casting shops and validating over 200 components, I wanted to create a place where all this experience could be shared in one structured way. A place where engineers, managers, or even freshers could not just read theory, but actually understand why a casting fails, how to fix it, and how to prevent it.

That’s how SDS Membership was born. It’s designed to take you from confusion to clarity, from guessing to knowing, and from reacting to solving problems confidently.

SDS Membership – Complete Learning Package in HPDC

The SDS Membership is designed for engineers, managers, and students who want to master High Pressure Die Casting (HPDC) with practical, real-world knowledge. This program combines structured video lessons, professional software tools, and technical PDFs – all in one place.

With this membership, you don’t just learn theory. You gain tools, insights, and proven methods that help you prepare for interviews, grow in your career, troubleshoot defects faster, evaluate vendors, and improve die design and process stability.

What’s Included in the Membership

1. Video Learning Modules

• Shrinkage Porosity
• Gas Porosity Control
• Hpdc Introduction
• Die Casting Engineer Part-2
• Die Casting Engineer Part-4
• Die Casting Engineer Part-8
• Trimming and vibro process
• Process Control in Die Casting
• Impact of external solidification
• How To Improve Injection Side Effectiveness
• Melting Loss in Die Casting
• Recognizing & Control, Flow Defects (HPDC)
• Quick identification of Casting defect
• Die Casting Engineer Part-5
• Die Design Part-6
• Die Casting Problem Solving Part-2
• Three Plate Die for HPDC
• Mechanical Maintenance in Die Casting
• Shrinkage Porosity Control in Die Casting
• HPDC Die Setup (Loading & Unloading)
• Die Design Part-3
• Hpdc Machine Parameter Setting
• Process Design For Thin Wall Casting
• Eliminating Solder Casting Defects
• Die Casting Engineer Part-6
• Die Design Part-7
• Shot Blasting in Die Casting
• Die Care During production
• Die Casting Engineer – Part-3
• Die Design Part-1
• Flash Control in Die Casting
• PQ Square Analysis & Calculation Example (HPDC)
• Die Design Part-5
• New Technology in Die Casting
• Die Casting Engineer Part-1
• Why Shot Monitoring is Important in HPDC?
• Die Casting Engineer Part-7
• Die Casting Problem Solving Part-1
• HPDC Cycle Study for Productivity Improvement
• Hpdc Die Setup

2. Software Tools & Calculators

• HPDC analysis tool

• PQ² analysis tool

• HPDC process validation tool

• Flash predictor

• Nitrogen degassing process validation

• Cavity filling time estimation

• Plunger high speed vs valve round calculator

• Intensification pressure & biscuit thickness calculator

• Thermal balance checklist tool

• Die life estimation guidelines

3. Technical PDFs & Notes

• Degassing Process (HPDC Pathshala)
• Die Maintenance (HPDC)
• Die Heat Management
• THERMAL CONTROL OF DIE INTERMEDIATE
• THERMAL CONTROL BY DIE SPRAY
• Die Casting Terms
• Die Cleaning Technique
• Deposition Processes: Structure and Properties of
• Thermal Control for High-Quality Castings
• Gating Design for Die Casting
• Energy Efficiency in Die Casting Operations
• Vacuum Die Casting: Advanced Process Techniques
• Extending Die Life in Aluminum Die Casting
• The Working Of Injection Side Of Hpdc Machine
• Advanced Die Casting Design: Runners, Gates, Overf
• Thermal Control Of Dies
• Hpdc Machine
• Demystifying Venting for Compressible Gases
• Safe and Reliable Die Clamping
• Fast Shot in High Pressure Die Casting
• Understanding and Preventing Flash in High Pressure
• Die Lubricant Application in Die Casting
• Die Lubrication
• Hot Chamber Die Casting
• Problem-Solving in Die Casting: The 8D Approach
• Guide to Process Monitoring and Control in High-Pr
• Shot blasting in die casting
• Trimming & Vibratory Finishing for Die Castings
• Hpdc Machine Maintenance
• Visualization For Runner Design In Die Casting
• Why Shot Monitoring System Important
• Safety During Metal Melting and Handling
• Aluminium Melting Loss
• Plunger Lubrication (HPDC)
• Hpdc Shot End Process Monitoring
• Hpdc Shot Sleeve Distortion & Design
• Advance Porosity Management
• Vacuum Die Casting In Hpdc
• Hpdc Die Design Part-6
• Metal melting and handling
• Thermal Control in Die Casting
• PQ² Complete Book
• Die casting process modeling and simulation unders
• Three Plate Die For Hpdc
• Die Casting Engineer Part-3
• Die Casting Engineer Part-6
• Plunger Tip (Hpdc)
• Hpdc Shot Monitoring & Control
• Stresses Relieving In Die Casting Die
• Hpdc Die Design Part-1
• Hpdc Die Design Part-4
• Hpdc Die Design Part-7
• Hpdc Die
• PQ² Problem Solving (Hpdc)
• Hpdc Injection Shot Curve Analysis
• Water Treatment In Die Casting
• Die Casting Process Monitoring And Control
• Hpdc Die Design Part-5
• Casting Defect Defect Troubleshooting Manual
• Surface Defects in Die Casting: Causes, Prevention
• IsoTS implementation for die casters
• Recognizing & Control, Flow Defects. (HPDC)
• SMED analyzing and improving
• SMED systematic approach
• SMED Motivation
• Impact of external solidification
• Die cost calculation
• Die Casting Process Control
• Therma Design & Control For Die Casting Dies
• Molten metal quality
• New technology in die casting
• Thin Wall Casting
• High integrity die Casting 1
• Semi Solid Die Casting
• High Pressure Die Casting Cycle
• Hpdc Die Setup
• Eliminating Solder Defect
• Die Casting Engineer Part-1
• Die Casting Engineer Part-2
• Die Casting Engineer Part-4
• Die Casting Engineer Part-5
• Die Casting Engineer Part-7
• Die Casting Engineer Part-8
• The HPDC Virtual Training Program
• Vacuum Die Casting Presentation
• Quick identification of Casting defect
• Care and Treatment of Die During Production

Why Choose SDS Membership

• All resources in one place: videos, software, and technical notes

• Based on validation of 200+ die casting components

• Insights from 100+ die casting shop floors across India

• Practical and proven methods, not just theory

• Useful for freshers, shop floor engineers, managers, and even product designers

This plan include:

• HPDC Online Course, Casting Simulation Tools, Cast